Always wondered how your stick is made from a thick, unhandy piece
of foam? Let Jon briefly explain you the process of shaping ... but you're
more than welcome to experience it in the factory. Just drop by
and oberserve Jon shaping a surfboard with soul.

Here are the basics of shaping your new board ... to see a movie, scroll
to the end of the page.

1. Talking to you.
To shape the optimal board for you Jon asks you a couple of questions
on your current board, what you like and dislike, where you wanna take
your surfing, whether the board should float or "sink", your weight,
your experience and the waves you feel comfortable in.
On basis of your answers you and Jon will figure out the right shape
and dimensions of your new board.

2. Shaping the blank.

Cutting the board to length	Plaining the board to thickness
Measuring the thickness	Marking the width
Outlining the board	Cutting the board
Refining the outline	Plaining the bottom curves
Refining the bottom curves	Rounding the rails
Pulling the decklline	Smoothing the surface
Finishing the rails	Signing the board

3. Spraying the blank.

Spraying the board white to seal the blank to keep them light and white	Spraying your individual design on the board

4. Glassing the blank

Glassing the blank with either 4oz or 6oz glass fiber	Bottoms first
Hardening with UV solarism (done and tested for 3yrs, allows customers to surf the board immmediately!)	Glassing decks

5. Finning and putting leg rope plug in the board

Drilling the plug holes in the board	Glueing the plugs in the board

6. Sanding the board

Sanding the deck and bottom	Refining the board

7. Wetrubbing the board

Wetrubbing the board	Giving it the final finish

Bored of pics? Just watch the video and see Jon in action.